Maintenance »
Tuesday 25 August, 2009 8:51 am | Maintenance,Museum | admin
Departure day is just around the corner for Blakesburg, and the Fairchild is getting very close to flying. The leather baffles that fit between the engine and cowling are on. Tomorrow we expect to put everything back together and do an engine run up, then the test flight. If everything goes well we should fly the next few days to break in the engine and depart for Iowa on Sunday.

Jim getting his hands on some of the more difficult bolts in an attempt to install the collector ring.

Leather baffles in place, putting the finishing touches on the collector ring which can be a difficult exercise in things fitting at one end of the circle and not at the other. You can feel like a cat chasing its tail.

Collector ring in place, ready for the cowling and engine start!

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Fairchild F24
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Monday 24 August, 2009 12:21 pm | Airport,Maintenance,Museum | jjenkins
Harold Hanson the founder of the museum paid us a visit this weekend. Here is Harold standing by the Fairchild 24G that is almost complete for our trip to Blakesburg. The engine top over haul is just about done.
New inter-cylinder baffles being fit to the new cylinders.
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Fairchild F24
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Friday 21 August, 2009 1:47 pm | Maintenance,Museum | jjenkins
We’ve taken another step towards getting the Fairchild 24G back in the air. Below you can see the last cylinder #7 on the 145 Warner Scarab being installed, completing an extensive top overhaul at 300 hours. During the cylinder top overhaul we found we had three cracked cylinder heads, two in the exhaust port to valve guide area and one completely cracked from spark plug hole to spark plug hole. Due to our lack of machining capabilities here are the Museum, we sent all 7 cylinders down to Alan Holloway in Quincy, CA for inspection and rework. They replaced one cylinder head and welded the cracks in the remaining two cylinders. We also installed new intake valves and piston rings in all 7 cylinders, our exhaust valves were all well with-in servicable limits. Allan Holloway’s services are highly recommended and they are good people to work with.

An A&P’s view of installing the intake tube on cylinder #6.

The 145 Warner Scarab is finally complete. It awaits vavle adjustment, spark plugs, harnes installtion, NACA cowl brackets, and run-in time. Next we’ll be completing the annual inspection and reassembly of the rest of the aircraft for test flight.

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Fairchild 24
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Wednesday 12 August, 2009 5:07 pm | Maintenance,Museum | admin
Last week we finally received the cylinders for our Fairchild F-24. The airplane has been sitting in the restoration hangar for quite a few months now without much more than a crankcase in front of the firewall.
The cylinders look great, and they’re all laid out in the shop waiting to be reassembled. Of course just as we were getting ready to put everything back together we thought it a good time to give the Flitfire Cub an annual. That turned into a bit more than anticipated and a few cylinders had to be pulled off the Continental as well. So now it’s getting crowded in the hangar with several airplanes awaiting cylinders.
The Fairchild should be back together soon and after some local exercise we hope to fly it out to Blakesburg for the annual Antique Airfield Fly-In. This year’s theme is Corporate Wings and there will be a number of antique corporate aircraft flying in from around the country. The Fairchild was bought new from the factory by the Civil Aeronautics Administration and served the agency as their corporate aircraft.
In the meantime, we’re trying to finalize the date for our annual corn roast fly-in next month and should have the date up on the website soon.
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Fairchild F24
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